DOI: 10.5937/jaes10-2526
This is an open access article distributed under the CC BY-NC-ND 4.0 terms and conditions.
Volume 10 article 240 pages: 209 - 220
The micro-fibrillated
cellulose (MFC) is a potential material which will at least partly substitute
the synthetic co- binders, such as carboxymethyl cellulose (CMC), in paper
coating color formulations. Co-binders play an important role in controlling
both the flow properties and the dewatering rate of coating colors during the
application process as well as during the subsequent film immobilization [25,
19, 02]. In this study, MFC fibers are used to substitute standard, synthetic
co-binder material, CMC, affecting both dewatering and rheological properties
of coating colors. This study was partly attempting to establish standard measurement
procedures that can give overall picture of complex rheological behavior of MFC
coating colors. Elastic effects of coating color in low shear rate influence
both the flow and blade load [23]. By influencing leveling, elasticity,
substitution of CMC with MFC influences coating color application and
immobilization process, as well as the uniformity and optical properties of the
coating film [06]. It has been demonstrated that coating colors which contained
MFC fibers as a co-binder had pronounced shear-thinning characteristics which
is a desirable property for paper coatings. However, a complete substitution of
CMC with MFC fibers in paper coatings induced low retention properties, longer
shear- recovery time and fast immobilization of coating colors, which can have
a negative influence on leveling and final coating layer uniformity.Coating
suspension rheology of the coating influences the coating performance at high
speeds. The quality of the coated and printed papers is also affected by the
rheology of the suspension [06,26]. Co-binders play an important role in
controlling both the flow properties and the dewatering rate of coating colors
during the application process as well as during the subsequent film
immobilization [23,06]. The micro fibrillated cellulose (MFC) is a potential
material which will at least partly substitute the synthetic co- binders, such
as carboxymethyl cellulose (CMC), in paper coating color formulations [08,22].
It was expected that the introduction of the MFC material into the coating
formulation affects the coating color rheology since the MFC fibers are highly
flocculated and have reactive groups on their surface [08].Micro-fibrillated
cellulose matenal (MFC), can beproduced through several pre-treatment and
refining routes, each giving products with very differentmorphological and
chemical properties [18].It is expected that refining and treatment route of
MFC influence traditional coating layer properties as those designed for
special purposes [18]. The observation that MFC could be used in paper coating
formulations, as a co-binder, since it is biodegradable and has good shear
thinning properties, raises a question about the processability of MFC coatings
in a high speed coating process(above 1000m/min) [12]. This work focuses on
determining general rheological and dewatering behavior of coating colors that
contain MFC fibers used as co-binders. A thickener is added to prevent an
excessive loss of water from coating color into the base paper and to adjust
the rheological properties of the color, a thickener is usually added [03,28].
The physical and chemical properties of the thickeners differ, and they can be
roughly divided into synthetic and natural polymers [01]. Water retention and
immobilization are the key properties for successful paper coating formulations
[21,05]. The task of research is to evaluate how the replacement of CMC
co-binder with MFC material influences the viscoelastic and dewatering
properties of the coating color [07]. Correlation of the data matrix obtained
from dewatering, low-shear viscoelastic and immobilization time measurements
show that there is a pattern providing general understanding of the MFC fiber
performance in coating suspensions. It is important to understand what the
typical behavioral pattern of all MFC coatings would be once they are in the
coating process. A key characteristic of
the response of a viscoelastic material, as are coating colors, to its
deformation during dynamic process, is its ability to recover after cessation
of the force which causes deformation [13,04], Pigment reactivity with binders
and co binders has an important effect in viscoelastic behavior of coating
color.It has been proved through many previous research papers that more
elastic structures of clay coatings yield larger elastic moduli than the
carbonate coatings [05,14].
This data is from Author's Licentiate thesis "
Influence of fibrillar cellulose on pigment coating formulation's rheology”,
supervising professor PaltakariJouni,published at Aalto University, Helsinki,
2012.
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